Smog pump supercharger

Boost will only show on your gauge while your throttle is open. If you don't have a load on the crank, you will only be able to blip the throttle open for a couple of seconds.
It's REALLY gonna be loud under a load, with steady boost!
 

Thepaetsguy

Well-Known Member
Boost will only show on your gauge while your throttle is open. If you don't have a load on the crank, you will only be able to blip the throttle open for a couple of seconds.
It's REALLY gonna be loud under a load, with steady boost!
It takes throttle fine it’s very snappy and it holds rpms fine no need to blip the throttle. Just the return part is a bit scary and I‘m mounting it to the left side of the kart next to the other red one. I’m gonna grab a tap and fitting later.
 

Thepaetsguy

Well-Known Member
The bolt buckets provide. Found the coolest little fitting and it was easy to drill and tap into the intake. Little junk piece of line and the boost gauge is ready to go. I am actually gonna get to see if it’s making boost. 733E920D-E986-4733-93A4-C0F12DF61EF7.jpeg 02D86E81-447C-4DA6-AEBE-703F7EBF74FE.jpeg
 

Thepaetsguy

Well-Known Member
This engine after setting for a couple days or a few hours will start second pull with choke and idle all day. Idle circuit is correct.

It acts like a predator 212 governed to 2700rpms it will rev up but just before the clutch locks it just hangs there. I have tried a 75-90-130 main and zero change.

With the 75 main I reached back and turned the choke on witch dumped a ton of fuel and the kart did start to lurch forward. Could even a small amount of psi be making the valve springs weak making a governor affect? 47133F9A-2282-45D1-B4E2-27F24EE6B5B8.jpeg
 
Last edited:
I think you would need 6 or 8 pounds to float the intake valve.
Does it rev up with no chain on it? It might be floating the intake valve if it only does it with a chain.
Remember, it will only make boost with a load on the crank.
 

Thepaetsguy

Well-Known Member
I think you would need 6 or 8 pounds to float the intake valve.
Does it rev up with no chain on it? It might be floating the intake valve if it only does it with a chain.
Remember, it will only make boost with a load on the crank.
It will rev up very healthy with no load. Stick the chain on and it’s like it flips a 2700rpm gov switch..

I even stuck a stiffer exhaust valve spring on the intake valve. I have not touched the needle clip. I’m going to re-install the 90 main like in my 319cc kohlers and try the needle settings next. I have a nice dose of oil in the gas and zero smoke but the plug came out looking very rich?
 
Did you put saw oil or motor oil in the gas?

Lift the tires off the ground, put the chain on it, rev it up and see if you can stop the tires with a board or shovel...
Maybe it will slow down enough to let the clutch slip.
 

Thepaetsguy

Well-Known Member
Does it have a bump compression release on the intake lobe?
1963 I’m not sure but I’m going to guess yes. It does start very very easy and the idle is STRONG. I was on a hill floored and the clutch was just slipping. Reached back and pulled the choke and it dumped fuel and pushed me up the incline I was on.
 

Thepaetsguy

Well-Known Member
I’m setting in the chair pondering as all great minds do.. and I look at the pump and think I sealed it up then it hit me.. I did not seal the diverter valve.

I walked up to it and looked and it was soaked in wet oil fuel.. Then I noticed the back rail covered in a fuel oil mix just blowing out the diverter. I think I found a problem that needs fixed before I move onto jetting or anything else.. Edit now I move onto milling slots for a 5lb rad cap into that diverter valve. C3454CC1-FB0B-41EE-91F9-CC70AB75DDC9.jpeg
 

Thepaetsguy

Well-Known Member
The pressure relief valve is in the exhaust chamber directly before the pump outlet port to the engines intake. It’s been plugged off entirely with jb weld and is not a problem anymore. 4187E0CB-7765-4C62-9641-603206F9A65C.jpeg 60BDB51E-A10F-47CE-80DB-394549E76009.jpeg
 
You found a huge leak. I suspect when you loaded the clutch, your diverter valve opened and dumped your "boost", all of your intake charge.
THAT MAKES GOOD SENSE.
Nice find, Oh Great Mind!

Schematic calls it a 'relief valve'. Yep, it works!
 

Thepaetsguy

Well-Known Member
I went on a 8 mile trip there and back and engine runs phenomenal I notice the intake tube getting warm to the touch but no I’ll effects.

I still need a boost gauge but it’s a complete success in my book. When this small 4hp is at WOT i swear it’s going to explode though and the bwaaaaaaaa when I let off the gas after WOT just like the willys jeep with the 142 blower I love it!
 
Top