So you bought a little Doodlebugger and after your first test ride I am almost positve you were as disappointed in it's performance as I was. Anyone over 100lbs, any kind of hill or even a cruise across the lawn will leave you pedaling with your feet to keep it going. The problem....Way to high of a gear ratio for the little 2.5hp eng causing the poor little clutch some bad abuse.
The solution...
Motor swaps are cool but not for the average person. And although I love to be scared by a Hot Rod Mini Bike.(I have a Hot Rod baja heat that is making around 14hp)
A +5hp engine in one of these frames is not childs play. Even attempting to stop one fast with the little rear disc brake system will require you to add your Flintstones brakes.( scary).
Rear Sprocket changes........
I have heard you can find a larger rear sprocket blank and drill the bolt pattern to fit, But if you get the sprocket to large it will dig into the ground when turning left and has clearance problems
It just depends on how much you want to gear it down.
We have found that a 8.86 to 1 ratio works great with the little 2.5hp eng and with that can offer some suprising performance with the stock engine.
Our Bolt on Jackshaft Kit will allow the engine to actualy rev out to a RPM where it can produce it's rated horsepower and also drasticaly improve clutch life. At 225lbs I can do 27mph on flat ground and climb hills the little bike would never of dreamed of with the stock gearing.
This kit is a major upgrade for those of you that want to keep things simple and turn the little bike into something fun that Dad and kid alike can enjoy!
Mini On !
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