@ ShapeShifter... a couple of questions if you don't mind...
Did you have to adjust/modify the rear fender at all?...it seems the valve cover hits it before the air box interferes with the frame...?
I un bolted the bottom bolt on the rear fender and swung ust the bottom of the fender rearward. I intended to make a little extender plate to go from the frame hole to the fender hole but I just put a ziptie on there for now. The valve cover barely clears.
slash pine said:
Also is there any reason I shouldn't move the installation a bit to the right of center?...it seem at first glance that this could help in two ways...it will (just barely) eliminate removing part of the air box and also make it a little easier to modify the OEM clutch/chain guard so it will work??...I really won't be able to assess the options for real until I have the clutch (tomorrow) also at first glance it looks like I may need a 3/4 lock collar to keep the clutch aligned?...just looking for some experienced advice...!
The position of the engine athwart-ships, or laterally, or left-to-right is controlled completely by sprocket alignment. My engine sits so the TC output sprocket and the rear wheel sprocket align. As it turns out, this perfectly centers the engine on the bike from recoil start to TC cover. It also allows access to the fuel cap (see pic).
Your clutch application may be different and your engine placement will follow suit. Make sure you alighn sprockets before you mark and drill holes for engine. They do make adjuster plates that might fit but 1. it raises the engine and, 2. you have to mark and drill holes in your stock engine plate anyway. Your choice.
slash pine said:
On another note...I'm considering making a recess (for the front crankcase drain plug) in the cross tube rather than cutting the plug off so it fits flush...(i.e., bore a hole in the tube and round off the plug??
Thanks in advance for any insights...from anyone...
/....
To me, notching the crossbar is
far more work than simply shaving or replacing the front oil plug. There is an oil plug in the rear also so could completely plug the front drain hole and never need it. Also, notching that crossbar is just asking water and mud to get in there, and compromises the integrity of the frame structure (very slightly).
The oil plug is a 10mm bolt with an aluminum crush washer to seal it. I just cut the head off the bolt and tossed the crush washer, then slotted the bolt to drive it and sealed it with Teflon tape and little copper Permatex - boom done.
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