COPPER Homemade exhaust pipe?

#1
Sounds like copper from lowes or HD would be easy to make a custom pipe, bit what about the soder? Towards the end of pipe I imagine soder holding, but close to engine, Im not sure. Has anyone tried it?
 
#2
i have done it your wright near the block it dont hold all that well but you could braze it at that point . or have it hard soldered(sliver) at a shop that does ac work. the one thing i really remember is it smells funny when you run it hard .
 
#3
i have done it your wright near the block it dont hold all that well but you could braze it at that point . or have it hard soldered(sliver) at a shop that does ac work. the one thing i really remember is it smells funny when you run it hard .
Maybe a sleeve inside the outer copper sleeve to be sodered would help absorb the heat?
 
#6
Maybe a sleeve inside the outer copper sleeve to be sodered would help absorb the heat?
machine the problem is the heat you want it gone not absorbed ,if its absorbed it will sit and be say 600 degrees just a guess there it has a big amount of hot metal to cool where on one layer its less heat . it would be a surface to mass thing the more mass the more the heat could hang around.
what i did on mine was put in small sheet metal screws .

Brass would work much better than copper. Copper gets soft when its heated up and over repeated cycles it work hardens and cracks.
i have never heard of this. if copper work hardens and cracks by heat cycles then how would it be able to be used in head gaskets? i know brass will crack over time but brass is not as soft as copper ,but that also depends on what mix of brass some is soft and some is hard . i dont think brass would be a good idea to use on a exhaust . the corrosive factor would be messy , also there is the zinc in it. it could burn off and the you could have heavy metal poison in your exhaust. if you had a steel liner in the brass then the brass wouldnt be exposed to the flame . but if you had a steel linner then you wouldnt need the brass
 
#7
Thats a good point about the head gaskets. Alls i know is from my experience working with it as a plumber i dont think it would hold up. But i say go for it and find out. Silver solder has a pretty high melt temp thats what i used when repairing my porsche oil lines.
 
#8
actualy they quench those had gaskets an i belive quenching copper makes it even softer then they put some coating on the out side of it
 
#9
milo raptors as for quenching copper makes it even softer . not so from what i was told by a copper smith who has been pounding on the stuff for 35+years . to get dead copper ,or full annealed heat full red heat and let it cool . i would think in head gaskets you would want as soft as possible so it could form in to the head .as for the coating i have no idea what that would be. maybe a anticorrosive ?
 
#11
milo raptors as for quenching copper makes it even softer . not so from what i was told by a copper smith who has been pounding on the stuff for 35+years . to get dead copper ,or full annealed heat full red heat and let it cool . i would think in head gaskets you would want as soft as possible so it could form in to the head .as for the coating i have no idea what that would be. maybe a anticorrosive ?
umm youll have to rephrase that the way you sed it is weird
 
#12
Originally Posted by metal man View Post
milo raptors as for quenching copper makes it even softer . not so from what i was told by a copper smith who has been pounding on the stuff for 35+years . to get dead copper ,or full annealed heat full red heat and let it cool . i would think in head gaskets you would want as soft as possible so it could form in to the head .as for the coating i have no idea what that would be. maybe a anticorrosive ?


umm youll have to rephrase that the way you sed it is weird
ok ummm . you said that quenching copper would make it softer , no that would make it keep some of its hardness . i was talking to a copper smith . a copper smith is someone who makes things out of copper ,tea pots, spoons bowls ,by hitting it with a hammer and other tools . dead copper ,full annealed , is the softest the metal will go in a heat treat think like play dough .
in head gaskets made out of metal you would need the metal to be as soft as possible to flow and fill in the milling marks .
then you had said that there coated i was guessing that the coating maybe a anticorrosive compound that would keep the copper from corroding . like rusting
 
#13
I've got a gecker header for a 6.5hp clone that i would just sell you for $20 shipped. Save a lot of time.
Sounds like a good plan, will it fit a 5.5 clone minibike?

Thanks,
Towards the end of the week, Id like to purchase. Ill have money in my pay pal acct. But if someone else needs it before then, Ill understand.
Don
 
#14
I think your biggest problem is going to be the vibration to the copper pipe. I,m a commercial HVAC-R guy and and a small engine vibrate a lot and on large compressor or we run vibration eliminator on both lines to the compressors. I have found copper lines that have crack from vibration. The pipe we use in HVAC work is thicker than water line pipe you buy at Home depot. So keep that in mind when using copper pipe it not going to be a long life header,And you will need to braze and support the pipe for it to work. But if your on a budget you can try it out and see for your self if it works, Good luck.
 
#15
I think your biggest problem is going to be the vibration to the copper pipe. I,m a commercial HVAC-R guy and and a small engine vibrate a lot and on large compressor or we run vibration eliminator on both lines to the compressors. I have found copper lines that have crack from vibration. The pipe we use in HVAC work is thicker than water line pipe you buy at Home depot. So keep that in mind when using copper pipe it not going to be a long life header,And you will need to braze and support the pipe for it to work. But if your on a budget you can try it out and see for your self if it works, Good luck.
Would a thicker gasket help absorb vibration, and how well does silver soder hold?

ALSO, what about soft copper tube, the kind that can be bent to the desired twists and turns?
Do they sell little sections of the soft copper or just the large rolls?
 
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#16
The higher the silver content in the solder the better. Brazing rod would be the best like Harris 15 or 45 rod would be better, the number indicates the amount of silver in it. And the the gasket not going to remove much vibration.
 
#17
Hi. I have been keeping an eye on the net for a number of years concerning copper exhaust pipes. Yours is the first mention I have seen. In 1965 I owned a '61 Triumph Thunderbird on which I had an accident! Both downpipes had to be replaced and seeing as this was in East Africa, spares were hard to come by and very expensive. My father had a garage and he got a set of copper downpipes made, brazed and chromeplated. They were the sweetest pipes I have ever seen or heard on a bike! They didn't discolour clse to the head lke steel pipes, they didn't rust, they cooled off quickly and I sometimes used 110 octane aero fuel , which ran HOT. I never had any problems with them during the 2 years I had the bike and as I said, they had a sound all of their own. Copper is easy to work, I am amazed it isn't used for exhausts unless there is some toxic reason. I say, go for it, you will love them!
deeple47
 

65ShelbyClone

Well-Known Member
#18
Copper is easy to work, I am amazed it isn't used for exhausts unless there is some toxic reason.
Copper is expensive, soft, heavy, and has a strong tendency to crack from flexing and vibration.

If time is worth anything, then it would be easier and cheaper to buy a good steel header.
 
#19
Where is the restore kid? He had made a copper exhaust and said it would discolor easily but a wire brush would shine it right up. I'd be curious to know if it held up or not:shrug:. Also what exactly he made it from, he gets some sweet scap stuff!:thumbsup:
 
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